What could happen if a boiler's safety controls fail?

When the safety controls of a boiler fail, one of the most critical risks is the potential for catastrophic failure. Safety controls are designed to monitor and regulate the operation of the boiler, ensuring that it operates within safe parameters. If these controls fail, it can lead to dangerous situations such as excessive pressure buildup, overheating, or even explosions.

The integrity of the boiler system relies heavily on these safety mechanisms to function properly. Without them, there are serious risks to both equipment and personnel. A catastrophic failure can result in significant damage to the boiler, loss of life, injuries, and major financial repercussions.

In comparison, while decreased efficiency, increased operational costs, and more frequent maintenance needs are all possible consequences of a malfunctioning boiler, they do not carry the same level of immediate danger as the risk of catastrophic failure. The primary concern with failing safety controls is the potential for severe incidents that could threaten both human safety and property.